Mechanical Properties of Burnished Steel AISI 1008
Main Article Content
Abstract
Burnishing improves fatigue strength, surface hardness and decrease surface roughness of metal because this process transforms tensile residual stresses into compressive residual stresses. Roller burnishing tool is used in the present work on low carbon steel (AISI 1008) specimens. In this work, different experiments were used to study the influence of feed parameter and speed parameter in burnishing process on fatigue strength, surface roughness and surface hardness of low carbon steel (AISI 1008) specimens. The first parameter used is feed values which were (0.6, 0.8, and 1) mm at constant speed (370) rpm, while the second parameter used is speed at values (540, 800 and 1200) rpm and at constant feed (1) mm. The results of the fatigue test showed that improvement in fatigue limit, where the highest fatigue limit was obtained at (1mm feed, 1200rpm speed) in burnishing process which was (169 Mpa). The hardness results, showed increasing feed and speed values lead to increasing the hardness. The burnishing process reduces surface roughness by producing accurate and better surface finish. The best surface fineness of metal at (1mm feed and 1200 rpm speed) was 0.11 μm.
Article Details
Copyright: Open Access authors retain the copyrights of their papers, and all open access articles are distributed under the terms of the Creative Commons Attribution License, which permits unrestricted use, distribution and reproduction in any medium, provided that the original work is properly cited. The use of general descriptive names, trade names, trademarks, and so forth in this publication, even if not specifically identified, does not imply that these names are not protected by the relevant laws and regulations. While the advice and information in this journal are believed to be true and accurate on the date of its going to press, neither the authors, the editors, nor the publisher can accept any legal responsibility for any errors or omissions that may be made. The publisher makes no warranty, express or implied, with respect to the material contained herein.
References
[2] John.V.B., "Introduction to Engineering Materials ", International Journal of Scientific and Research Publications, Volume 4, London, 1985.
[3] Zabkar, B., Kopač, J., "An Investigation into Roller Burnishing Process", Journal of production Engineering, volume 17, India, 2013.
[4] Ghodake A. P. et al, "Effect of Burnishing Process on Behavior of Engineering Materials- a Review", Journal of Mechanical and Civil Engineering, volume 5, Nasik, India, 2013.
[5] Gharbi F, Sghaier S, Hamdi H et al, "Ductility Improvement of Al 1050A Rolled Sheet by a Newly Designed Ball Burnishing Tool Device", International Journal Advance Manufacturing Technology 60:87–99, 2012.
[6] Deepak Mahajan and Ravindra Tajane, "A Review on Ball Burnishing Process", International Journal of Scientific and Research Publications, Volume 3, 2013.
[7] Malleswara Rao J. N. et al, "The Effect of Roller Burnishing on Surface Hardness and Surface Roughness on Mild Steel Specimens", International Journal of Applied Engineering Research, Volume 1, India, 2011.
[8] Shashi Prakash Dwivedi et al, "Effects of Roller Burnishing Process Parameters on Surface Roughness of A356/5%SiC composite using Response Surface Methodology", 2014.
[9] S. Thamizhmanii and S. Hassan, "an Experimental Work on Multi Roller Burnishing Process on Difficult to Cut Material – Titanium Alloy", International journal of Integrated Engineering, Malaysia, 2009.
[10] Korzynski M, Lubas J, Swirad S et al, "Surface Layer Characteristics due to Slide Diamond Burnishing with a Cylindrical- Ended Tool", Journal Mater Process Technology, 2011.
[11] Franzen V, Trompeter M, Brosius A et al, "Finishing of Thermally Sprayed Tool Coatings for Sheet Metal Forming Operations by Roller Burnishing", International Journal Mater, 2010.
[12] Thamizhmnaii S., Bin Omar B., Saparudin, S. and Hassan S., "Surface Roughness Investigation and Hardness by Burnishing on Titanium Alloy", Journal of Achievements in Materials and Manufacturing Engineering, 2008.
[13] F.Gharbi, S. Sghaier, K. J. Al Fadhalah, and T. Benameur, "Effect of Ball Burnishing Process on the Surface Quality and Microstructure Properties of AISI 1010 Steel Plates", Journal Mater Process Technology, Volume 20, 2011.
[14] Fang Jung Shiou, Chien Hua Chen, "Freeform Surface Finish of Plastic Injection Mold by Using Ball Burnishing Process", National Taiwan University of Science and Technology, Taipei, Taiwan, 2003.
[15] U. M. Shirsat, B. B. Ahuja, "Parametric Analysis of Combined Turning and Ball Burnishing Process", International journal of engineering and material science, volume 11, 2004.
[16] El-Axir MH "An Investigation into Roller Burnishing", International Journal Machine Tools Manufacturing, 2000.
[17] J. Dossett and G.E. Totten, "ASM Handbook", volume 4A, Steel Heat Treating Fundamentals and Processes, ASM, 2013.
[18] Hashemi, S., "Foundations of Materials Science and Engineering", 4th edition, 2006.